Detroit Diesel MBE4000 Spezifikationen

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECAUTION SUMMARYThe following cautions must beobserved by the operator of thevehicle or equipment in which t

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMTU DETROIT DIESEL OFF-HIGHWAY SALES ANDCUSTOMER ASSURANCE C ENTERSCONSTRUCTION, IND USTRIALAND MINING SALE

CUSTOMER ASSISTANCEDDC IN TERNATIONAL REGIONAL OFFICE LOCATIONSDETROIT DIESEL D ISTRIBUTIONCENTER B.V.(On/Off-Highway)The NetherlandsRidderpoort 92984

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEWorking with DDC ServiceOutletsAs the owner of a Detroit Dieselproduct you have a complete networkof over 1

CUSTOMER ASSISTANCE□ Engine delivery date andaccumulated miles or hoursof operation□ Nature of problem□ Chronological sum mary ofengine's history

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDELIMITED WARRANTY ON NEW DETROIT DIESELMBE 4000 ENGINES USED IN ON-HIGHWAY VEHICLEAPPLICATIONSTerms of Cover

LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 4000 ENGINESUSED IN ON-HIGHWAY VEHICLE APPLICATIONSWarranty PeriodWarranty Limitations(Whichever Occurs Fir

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEThis Warranty Does NotCover:Repairs Due to Accidents,Misuse, Storage Damage,Negligence or CertainModificatio

LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 4000 ENGINESUSED IN ON-HIGHWAY VEHICLE APPLICATIONSTHIS WARRANTY ANDTHE EMISSIONS CONTROLWA RRAN T Y ARE TH

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDELIMITED WARRANTY ON NEW DETROIT DIESEL MBE4000 ENGINES USED IN FIRE TRUCK OR CRASHVEHICLE APPLICATIONSTerms

LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 4000 ENGINESUSED IN FIRE TRUCK OR CRASH VEHICLE APPLICATIONSWarranty PeriodWarranty Limitations(Whichever O

CAUTION SUMMARYPreventive MaintenanceObserve the following cautions whenperforming preventative maintenance.HOT OILTo avoid injury from hot oil, donot

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMaintenanceDDC is not responsible for thecost of maintenance or repairsdue to lack of performance ofrequire

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEPERSONAL INJURYTo avoid injury from theprojection of tools or otherobjects tha t may fall on or behindthe v

CAUTION SUMMARYElectrical SystemObserve the following cautions whenjump starting an engine, charging abattery, or working with the vehicleelectrical s

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEElectrical Shock HazardHigh voltage can remain insidethe Electrostatic Oil Separatorafter removal. Wait 30

CAUTION SUMMARYCooling SystemObserve the following cautions whenservicing t he cooling system .HOT COOLANTTo avoid scalding from theexpulsion of hot c

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEFuel SystemObserve the following cautions whenfueling the vehicle or working withthe fuel system.PERSONAL I

CAUTION SUMMARYFIRETo avoid injury from fire causedby heate d diesel-fuel vapors:□ Keep those people who are notdirectly involved in servicingaway from

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECompressed AirObserve the following cautions whenusing compressed air.EYE INJURYTo avoid inju ry from flying

IDENTIFICATIONIDENTIFICATIONThe MBE 4000 engine is built inaccordance with sound technologicalprinciples and based on state-of-the-arttechnology. It c

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDETo the OperatorThis guide contains instructions onthe safe operation and preventivemaintenance of your Detr

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEDespite this, the engine may constitutea risk of damage to property orinjury to persons under the following

IDENTIFICATION1. EGR Outlet Pipe 8. Engine Trim Cover2. Coolant Pump 9. Crankcase Breather3. Thermostat Housing10. Air Compressor4. Modulated EGR Valv

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDE1. Oil Filter 7. EGR Cooler2. Air Solenoid Valve (Eng ine Brake) 8. Reed Valve Housing3. Turbocharger 9. EG

IDENTIFICATIONEngine Type PlateThe engine type plate is used toidentify the engine. It is located on theoil filter housing. See Figure 4.Figure 4 Locat

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEEngine FeaturesAll MBE 4000 engines arewater-cooled, f our-stroke,direct-injection inline diesel engines.Ea

IDENTIFICATIONThe air compressor, with apower-steering pump attached,is driven by a gear on the camshaft.The engine is cooled by a closedsystem using

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEThe constant-throttle valves u se theair that escapes through them o n thecompression stroke to provide bra

IDENTIFICATIONThe addition of cooled exh austgasses back into the combustionairflow reduces the peak in cylindercombustion temperature. Less oxidesof n

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEThe two control units are connected bya p ro prietary datalink through whichall necessary data and informat

IDENTIFICATIONVehicle Control UnitThe DDEC-VCU, see Figure10, communicates with the otherelectronic control units installed o nthe vehicle over the J1

ii All information subject to change without notice. (Rev. 04/08)DDC-SVC-MAN-0056 04/08 Copyright © 2008 DETROIT DIESEL CORPORATION

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDE1. Intake Air Pressure/TemperatureSensor5. Engine Coolant TemperatureSensor2. EGR Temperature Sensor 6. Bar

OPERATIONOPERATIONImportant: Before starting theengine, carefully read all operatinginstructions in this manual and do allthe recommended pr e tr ip i

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEBattery Explosion and Acid BurnTo avoid injury from batteryexplosion or contact with batteryacid, work in a

OPERATIONChecking the Coolant Level(Cold Check)Check coolant level as follows:1. Ensure that all coolant plugs inthe bottom of the radiator and onthe

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEStarting the EngineBefore operating the engine, do thework described under "Before Startingthe Engine.

OPERATIONHOT COOLANTTo avoid scalding from theexpulsion of hot coolant, neverremove the cooling syste mpressure cap while the engine isat operating te

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMonitoring EngineOperationWhile the eng ine is operating, m onitorthe battery charge indicator light,the oi

OPERATIONExcessive IdlingNever allow the engine to idle formore than 30 minutes. Excessiveidling can cause oil to leak from theturbocharger.Changing t

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEEmergency Running ModeThe engine is equipped with theelectronic engine control system,which monitors the en

OPERATIONCold Weather OperationSpecial precautions must be takenduring co ld weather. To protect yourengine, special cold weather handlingis required

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDETABLE OF CONTENTSCAUTION SUMMARY ...

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECLEANING AND STORAGESpecial precautions should be takenfor a stored engine to protect the itsinterior and e

CLEANING AND STORAGE3. Drain the coolant whenthe engine is cold. Fo rdetailed procedures, see thevehicle/chassis maintenancemanual. For types of coola

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEStorageRequired protective measures for theMBE 4000 engine depend on thefollowing:□ The length of time that

TROUBLESHOOTINGTROUBLESHOOTINGIn addition to operating the enginecarefully and maintaining it properly,make sure to correct any malfunctionpromptly.Em

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEGeneral TroubleshootingThe tables that follow are designedto identify the causes of commonproblems, suggest

TROUBLESHOOTINGProblem—The Engine Turns Over SlowlyCauseRemedyThe batteries are damaged or weak.Te st the batteries. Replace them, ifneeded.The igniti

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—The Engine Cranks, But Won't StartCauseRemedyThe batteries are damaged or weak.Te st the batte

TROUBLESHOOTINGProblem—The Engine Starts Only After Cranking for a Long TimeCauseRemedyThe fuel tank is low or empty.Add fuel a nd bleed the fuel syst

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—The Engine Starts, But DiesCauseRemedyThe fuel tank is low or empty.Add fuel a nd bleed the fuel sy

TROUBLESHOOTINGProblem—The Engine Fan Is Constantly OnCauseRemedyThe fan override switch is on.Check the operation of the fan overrideswitch.The fan h

TABLEOFCONTENTSSTARTING AN ENGINE THAT HA S NOT BEEN RUN FOR ALONG TIME ...

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—T he Engine Perform s Poorly, Doe s NotDevelop Full PowerCauseRemedyThe air filter and/or intake air

TROUBLESHOOTINGProblem—The Engine Is in Emergency Running Mode(constant speed 1,300 rpm)Cause RemedyThe DDEC-ECU or DDEC-VCU isdamaged.Bringthevehicle

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—The Coolant Temperature Is Below NormalCauseRemedyThe coolant temperature gauge and/orsensor is not

TROUBLESHOOTINGProblem—There Is Foam in the Engine OilCauseRemedyThe oil level is too low or too high.Correct the oil level.The oil has not been chang

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—The Engine Exhaust Is BlackCause RemedyThe air filter and/or intake air systemis clogged.Check the a

TROUBLESHOOTINGProblem—Engine Brake Performance Is PoorCauseRemedyTheenginebrakecontrolswitchisdamaged.Replace the switchThe exhaust brake is not oper

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEProblem—The Battery Charge Indicator Light ComesOn When the Engine is RunningCauseRemedyThe p oly-V belt is

SERVICE PRODUCTSSERVICE PRODUCTSCarefully m atch together thecomponents of the en gin e w ith thelubricants they need. Use only brandswhich have been

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDENOTICE:For safety reasons, add thekerosene to the diesel only in thefuel tank. Add the kerosene first,then t

SERVICE PRODUCTSSynthetic oil o ffers improvedlow-temperature flow propertiesand high-temperature resistance tooxidation. However, it is generallymore

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDESUPPLEMENTAL COOLAN T ADDITIVES FOR FULLYFORMUL ATED COOLANT .. ... ...

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDE□ De-ionized waterNOTICE:In some areas, tap water cancontain high levels of dissolvedchlorides, sulfates, m

SERVICE PRODUCTSFor information about coolant incold weather operatio n, see theheading "Winter Coolant AntifreezeProtection" later in this

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEoverheating, and damage tocoolant p um p seals.□ Automotive coolants offer noprotection against liner pitti

SERVICE PRODUCTSNOTICE:Always maintain inhibitor at therecommended level. Failure toproperly maintain coolant with SCAcan res ult in damage to the coo

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEIf changes have already been causedby paraffi n separation, they can becorrected only by heating the entiref

TECHNICAL DATATECHNICAL DATAGeneral technical information islisted in Table 4.Description MBE 4000 EngineEngine TypeVertical, inline cylinder block wi

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEEngine DataThe engine weights are l isted in Table5. The engine dim ensions (readyfor shipment) are listed

TECHNICAL DATADescriptionOil Pan CapacityOil System FillCapacity †EGR engines w/frontSump *36 L (38 qts) 39.5 L (41.7 qts)Non-EGR Engine sw/front Sump

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEEngine SpeedMinimum PressureAt idling rpm50 kPa (7 psi)At maximum rpm250 kPa (36 psi)Table 10 Engine Oil Pr

MAINTENANCEMAINTENANCEWhen performed on a regular basis,changing the engine oil and filters isthe least costly way of obtaining safeand reliable vehicl

TABLEOFCONTENTSFUEL/WAT ER SEPARATOR PREFILTER ELEMENTCLEA NING ... ... ... 7

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEShort-Haul — Applies to vehiclesthat annually travel up to 60,000 miles(100,000 kilometers) and operateunde

MAINTENANCESchedule UseBefore placing your new vehiclein service, determine the correctmaintenance intervals that apply toyour intended use of the veh

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMaintenance TablesMaintenance IntervalsMaintenanceScheduleMaintenanceIntervalOperationFrequency Miles KmMai

MAINTENANCEMaint. NoMaintenanceIntervalMiles Km1 M1 10,000 17,0002 M1, M2 and M3 20,000 32,0003 M1 30,000 50,0004 M1 and M2 40,000 67,0005 M1 50,000 8

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMaint. No.MaintenanceIntervalMiles Km1 M1 15,000 25 0002 M1, M2, and M3 30,000 50,0003 M1 45,000 75,0004 M1

MAINTENANCEMaint. NoMaintenanceIntervalMiles Km1 M1 25,000 42,0002M1, M2, M3and M450,000 84,0003 M1 75,000 125,0004 M1 and M2 100,000 167,0005M1 12 5,

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEOperation D escriptionM1 M2 M3Engine InspectingValve Lash Checkin g and Adjusting——Fuel /Water Separator Pr

MAINTENANCEMaintenance Operation DescriptionM1 M2 M3 M4Engine Inspecting—Valve Lash Checking and Adjusting †———Fuel /Water Separator Prefilter Element

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDERequired MaintenanceOperationsThe following sections describe therequired maintenan ce operationslisted in

MAINTENANCE3. Fit the cranking tool into theinspection hole on the timingcase. See Figure 21.Figure 21 Placing Cran king ToolChoosing A M ethod — Sele

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEINCIDENTAL OR CONSEQUENTIAL DAMAGES .. ... ... ... ... ... ... .. 97OTHER LIMITATIONS ... ...

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEMethod One — Method one allowsyou to adjust each cylinder in theorder in which fuel is injected. Thecranksh

MAINTENANCEMethod Two — Method two allowsyou to adjust all the valves using justtwo crank sh aft positions.1. Using the cranking tool, turn thecranksh

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEAdjusting Valve Lash — Adjustvalve lash a s follows:1. If adjustment is needed, loosenthe locknut. See Figu

MAINTENANCEFuel/Water Separator PrefilterElement CleaningClean the prefilter element as follows:1. Loosen the bleed screw.SeeFigure24.2. Unscrew the dra

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDENOTE:Do not use tools to tighten the prefilterelement.8. Tighten the drain plug.9. Prime the fuel system.[a]

MAINTENANCE1. Remove the vent cap, open thedrain valve and drain fuel intoapproved c ontainer, until level isbelow the collar. See Figure 25.2. Using

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDE3. Using a 36-mm socket, unscrewthe cap on the main fuel filterhousing. Remove the cap and liftthe filter ele

MAINTENANCEFigure 27 Engine Oil TemperatureRangesTo ensure the engine is protectedand the oil stays clean until the nextoil change, use only oils of A

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDEFigure 29 Engine Oil Drain Plug,Oil Pan[c] Discard the O-ring on the oildrain plug.4. Remove both the filter

MAINTENANCEFigure 31 Oil FillTo avoid injury when workingnear or on an operating engine,remove loose items of clothing,jewelry, tie back or contain lo

TABLEOFCONTENTSviii All information subject to change without notice. (Rev. 04/08)DDC-SVC-MAN-0056 04/08 Copyright © 2008 DETROIT DIESEL CORPORATION

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECoolant Concentration andInhibitor Level CheckingCheck the coolant concentration asfollows:HOT COOLANTTo av

MAINTENANCENOTE:When topping o ff, use only apre-prepared coolant mixturecontaining a 50 percent concentrationby volume of corrosion-inhibitingantifre

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECoolantMaintenance Interval ActionA. 20,000 miles (32,000 km)or 3 monthsB. 500 h ours or 3 monthsTest nitri

MAINTENANCEInhibitor Level Checking — UseDetroit Diesel POWER Trac®3–wayCoolant Test Strips to measurenitrite and g lyco l concentrations .Cavitatio n

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECoolant Flushing and ChangingFlush and ch ange the coolant asfollows:HOT COOLANTTo avoid scalding from thee

MAINTENANCEEYE INJURYTo avoid inju ry from flying debriswhen using compressed air, wearadequate eye protection (faceshield or safety goggles) and donot

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDERear Engine Power Take-Off(REPTO)The REPTO accessory drive is anoption on the MBE 400 0 engine. Thedrive pr

MAINTENANCEThe torsional dam per couplingwill withstand normal exposure tohydraulic oil, diesel fuel, anti-freezesolutions, and muriatic acid. Thecoup

EPA04 MBE 4000 ENGINE OPERATOR'S GUIDECUSTOMER ASSISTANC EThe satisfaction and good will of th eowners of Detroit Diesel engines areof primary co

CUSTOMER ASSISTANCEDDC NORTH AMERICAN NAFTA ON-HIGHWAY OFFICESEASTERN REGION 1Suwanee, Georgia3325 Paddocks ParkwaySuwanee, GA 30024Telephone: 678 -3